Combustion burner and mixer for combustion burner

ABSTRACT

A combustion burner has a nozzle body formed in the shape of a pipe having an jet hole; a fuel nozzle installed into the nozzle body including an air jet hole, having a fuel supply passage supplies fuel from the tip portion of the fuel nozzle; an air supply case; and a mixing device installed into the air supply case so that water and oil including light oil, heavy oil and so on are mixed by simple mixer and mixed fuel is burned at lower cost without dissociation and expensive equipment can be made unnecessary and it can be used freely.

BACKGROUND OF THE INVENTION

[0001] This invention is related to a combustion burner and mixer for combustion burner which burns fuel including light oil and heavy oil.

[0002] When burning heavy oil, especially C heavy oil and so on conventionally, the fuel that water and emulsifier are added to the C heavy oil and carried out churning mixture by using an expensive churning mixer is supplied into an the combustion burner by using a fuel supply pipe and burned.

[0003] Since C heavy oil and water are mixed using an emulsifier, the conventional combustion method causes high cost. Also an expensive churning mixer is needed, and the heavy oil, especially C heavy oil cannot be freely used as fuel in the conventional combustion method.

[0004] Moreover, since the mixture is supplied from the churning mixer to the combustion burner using the fuel supply pipe, the mixture of C heavy oil and water during supplying dissociates, and the combustion becomes inefficient.

SUMMARY OF THE INVENTION

[0005] In the light of the foregoing, it is an object of the present invention to provide a combustion burner and mixer for combustion burner that water and oil including light oil, heavy oil and so on are mixed by simple mixture and mixed fuel is burned at lower cost without dissociation. It is another object of the present invention to provide a combustion burner and mixer for combustion burner that the expensive equipment can be made unnecessary and it can be used freely.

[0006] The novel features which are believed to be characteristic of the invention, both as to its organization and method of operation, together with further objects and advantages thereof, are described below with reference to the accompanying drawings in which a presently preferred embodiment of the invention is illustrated as an example.

[0007] It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only, and are not intended as a definition of the limits of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008]FIG. 1 is an explanation view in use showing a first embodiment of the present invention;

[0009]FIG. 2 is a side view showing the first embodiment of the present invention;

[0010]FIG. 3 is a front view showing the first embodiment of the present invention;

[0011]FIG. 4 is a back view showing the first embodiment of the present invention;

[0012]FIG. 5 is a bottom view showing the first embodiment of the present invention;

[0013]FIG. 6 is a cross sectional view taken along a line 6-6 of FIG. 2;

[0014]FIG. 7 is a cross sectional view taken along a line 7-7 of FIG. 2;

[0015]FIG. 8 is an explanation view of a nozzle body showing the first embodiment of the present invention;

[0016]2

[0017]FIG. 9 is a front view of the nozzle body showing the first embodiment of the present invention;

[0018]FIG. 10 is a cross sectional view taken along a line 10-10 of FIG. 9;

[0019]FIG. 11 is an explanation view of a mixture showing the first embodiment of the present invention;

[0020]FIG. 12 is an explanation view of a guide board showing the first embodiment of the present invention;

[0021]FIG. 13 is a side view showing a second embodiment of the present invention;

[0022]FIG. 14 is a cross sectional view taken along a line 14-14 of FIG. 13;

[0023]FIG. 15 is an explanation view of a mixture showing the second embodiment of the present invention;

[0024]FIG. 16 is a side view showing a third embodiment of the present invention;

[0025]FIG. 17 is a cross sectional view taken along a line 17-17 of FIG. 16;

[0026]FIG. 18 is a cross sectional view taken along a line 18-18 of FIG. 16;

[0027]FIG. 19 is an explanation view of a mixture showing the third embodiment of the present invention; and

[0028]FIG. 20 is a cross sectional view taken along a line 20-20 of FIG. 19;

DETAILS DESCRIPTION

[0029] Preferred embodiments of the present invention are described in more detail below referring to the accompanying drawings.

[0030] An understanding of the present invention may be best gained by reference FIGS. 1 to 12. FIGS. 1 to 12 illustrate a first embodiment of the present invention wherein a combustion burner 1 is used to attach to an attachment 3 of the combustion burner 1 in a combustion furnaces 2 such as a boiler.

[0031] The combustion burner 1 consists of a nozzle body 5 formed in the shape of a pipe and made from metal material, a fuel nozzle 9 installed into the nozzle body 5, an air supply case 12, and a mixer 19 as a mixing device installed into the air supply case 12.

[0032] A jet hole 4 is formed in a central part of the nozzle body 5.

[0033] The fuel nozzle 9 includes an air jet hole 6, formed in the shape of a ring, placed between a tip perimeter part of the nozzle 9 and the jet hole 4; a fuel supply passage 7 supplies fuel from the tip portion of the fuel nozzle 9; and a plurality of spiral air guide holes 8 provided at an outer circumferential portion of the fuel nozzle 9 so as to supply spiral air to the air jet hole 6.

[0034] One end part of the air supply case 12 is fixed to the nozzle body 5, and the air supply mouth 11 connected to an air supply equipment 10 is formed at the part adjacent another end of the air supply case 12.

[0035] The mixer 19 consists of a fuel supply pipe 17 and a mixer body 18. One end part of the fuel supply pipe 17 is connected to the fuel supply passage 7 of the fuel nozzle 9, another end thereof is provided a water supply mouth 14 connected to a water supply equipment 13 and a fuel supply mouth 16 connected to a fuel supply equipments 15 which supplies light oil, heavy oil and so on. The mixer body 18 is installed into the fuel supply pipe 17 and mixes water and fuel by the flow of water and fuel which passes through the fuel supply pipe 17.

[0036] The nozzle body 5 is formed by metal material such as heat-resistant and acid-proof stainless steel. As shown in FIG. 8, a tip part thereof forms in arc-shaped concave portion 20, the jet hole 4 is formed at the central part of the concave portion 20, the screw part 21 is formed at the inner wall in the rear portion thereof.

[0037] As shown in FIGS. 9 and 10, the fuel nozzle 9 is consist of a fuel nozzle body 22 installed into the nozzle body 5 and formed in the shape of a pillar; a nozzle 23 projects from the central portion at the front of the fuel nozzle body 22 and which is inserted into the jet hole 4; the fuel supply passage 7 formed at a central portion positioned between the nozzle 23 and fuel nozzle body 22; a thread portion 24 for attaching to the mixer 19, formed at the inner wall at the side of the back of the fuel supply passage 7; and the air guide holes 8 provided at predetermined intervals on the outer circumferential portion of the fuel nozzle body 22 and supplies spiral air.

[0038] The air supply case 12 consists of an air supply case body 26 formed in the shape of a pipe, an end portion thereof having a thread portion 25 screwed onto the thread portion 21 of the nozzle body 5; an air connection pipe 27 as the air supply mouth 11 formed at a portion adjacent other end of the air supply case body 26; and a blockade stopper 29 screwed onto the thread portion 28 formed at the other end of the air supply case body 26.

[0039] As shown in FIGS. 10 and 11, the mixer 19 consists of the fuel supply pipe 17 has a thread portion 31 formed at one end thereof and screws the thread portion 24 of the fuel nozzle 9, other end thereof screwed onto the thread hole 32 formed at a central portion of the blockade stopper 29; an elbow 34 connected to the back end portion of the fuel supply pipe 17 and further includes the water supply mouth 14 and fuel supply mouth 16; and a mixer body 18 installed into the fuel supply pipe 17, bent metal plates such as stainless steel of the shape of a rectangle, and connected a plurality of guide boards 36 having a fitting grooves 35 formed at a central portion at both ends thereof respectively

[0040] The air supply equipment 10 consists of a blower 37 and an air supply hose 38 which connects to the air connection pipe 27 of combustion burner 1 so as to supply air from the blower 37.

[0041] The water supply equipment 13 consists of a water supply hose 40 which can lead the water of a tank or the pollution tub 39 to the water supply mouth 14 of the combustion burner 1; the pump 41 interposed to the water supply hose 40, a heater 30 which can heat water at about 70 degrees C. and the opening-and-closing valve 42.

[0042] The fuel supply equipment 15 consists of a fuel tank 44 with heating equipment 43 can heat fuel such as heavy oil at about 70 degrees C.; a fuel supply hose 45 which leads the fuel from the fuel tank 44 to the fuel supply mouth 16 of the combustion burner 1, and the pump 46 and the opening-and-closing valve 47 interposed between the fuel supply hose 45.

[0043] In the combustion burner 1, the air supplied from the air supply equipment 10 passes through the air guide holes 8 of the nozzle 9 from the inside of the air supply case 12 and is jetted at swirl form from the air jet hole 6.

[0044] Moreover, although fuel jets in the state of suction by jetting of the air of the shape of swirl from the fuel supply passage 7 of the fuel nozzle 9, water and fuel including heavy oil supplied from the water supply equipment 13 and the fuel supply equipment 15, is mixed with divided by two in the connection portion of the guide boards 36 of the body 18 of the mixer. The mixture jetted from the nozzle body 5 in the state where flow to the nozzle body 5 one by one and mixed efficiently, so that it can burn at an emulsion burning state, and becomes the combustion which prevented generating of isolation carbon and generating of nitrogen oxide.

[0045] Other embodiments of the present invention will now be described referring to FIGS. 13 to 20. Through the drawings of the embodiments, like components are denoted by like numerals as of the first embodiment and will not be further explained in great detail.

[0046] A second embodiment of the present invention is shown in FIGS. 3 to 15. It is distinguished from the first embodiment by the fact that the mixer 19 is replaced from another device 19A having a mixer body 18A weld and fixed so as to position at right angles to a plurality of guide plates 36A. A combustion burner 1A with the mixer 19A according to second embodiment have similar advantages to that according to the first embodiment except for high cost.

[0047] A third embodiment of the present invention is shown in FIGS. 16 to 20. It is distinguished from the first embodiment by the fact that the mixer 19 is replaced from another device 19B including a guide vane chamber 49 with guide vanes 48, 48 and an OHR line mixer having mushroom shaped current cutters formed in an inner wall thereof, heavy matters move towards the external portion, light matters towards the internal portion of the reactor due to a violent centrifugal force, and layers collides with the current cutter which induce the layer mixing and particle breaking. A combustion burner 1B with the mixer 19B according to the third embodiment have similar advantages to that according to the first embodiment.

[0048] As set forth above, the advantages of the invention are as follows:

[0049] (1) A combustion burner has a nozzle body formed in the shape of a pipe, having an jet hole formed in a central part of the nozzle body; a fuel nozzle installed into the nozzle body, including an air jet hole formed in the shape of a ring and placed between a tip perimeter part of the nozzle and the jet hole, having a fuel supply passage supplies fuel from the tip portion of the fuel nozzle; an air supply case including one end part thereof fixed to the nozzle body, and an air supply mouth connected to an air supply equipment is formed at the part adjacent another end of the air supply case; and a mixing device installed into the air supply case and further including a fuel supply pipe connected to the fuel supply passage of the fuel nozzle, another end thereof provided a water supply mouth connected to a water supply equipment and a fuel supply mouth connected to a fuel supply equipments which supplies one of light oil and heavy oil and a mixing device body installed into the fuel supply pipe and mixes water and fuel by the flow of water and fuel which passes through the fuel supply pipe so that the mixing device mixes water and fuel including light oil, heavy oil and so on, and it can be supplied into the nozzle body directly.

[0050] Therefore, water and an oil ingredient are not separated, and it can be burn, and can be made to burn certainly.

[0051] (2) As discussed above, since water, light oil, and heavy oil are mixed by the mixing device, it is not necessary to use an expensive churning mixer like before, or to maintain a mixed state using an emulsifier, and can be at low cost.

[0052] (3) As discussed above, since water is added and is burned to fuel including light oil, heavy oil and so on, it can be burned in the state where it can prevent to generate nitrogen oxide efficiently.

[0053] (4) As discussed above, the conventionally unsuitable fuel for combustion, such as C heavy oil, can be freely used as fuel.

[0054] (5) As discussed above, in claim 3, it is easy to reduce the cost, have a simple structure and can attain small miniaturization, since the guide boards are connected by a fitted fixation. 

1. A combustion burner comprising: a nozzle body formed in the shape of a pipe, having an jet hole formed in a central part of the nozzle body; a fuel nozzle installed into the nozzle body, including an air jet hole formed in the shape of a ring and placed between a tip perimeter part of the nozzle and the jet hole, having a fuel supply passage supplies fuel from the tip portion of the fuel nozzle; an air supply case including one end part thereof fixed to the nozzle body, and an air supply mouth connected to an air supply equipment is formed at the part adjacent another end of the air supply case; and a mixing device installed into the air supply case and further including a fuel supply pipe connected to the fuel supply passage of the fuel nozzle, another end thereof provided a water supply mouth connected to a water supply equipment and a fuel supply mouth connected to a fuel supply equipments which supplies one of light oil and heavy oil and a mixing device body installed into the fuel supply pipe and mixes water and fuel by the flow of water and fuel which passes through the fuel supply pipe.
 2. A combustion burner according to claim 1, wherein the mixing device further includes a mixing device body having a cross portion at a predetermined interval and a plurality of spiral air guide holes provided at an outer circumferential portion of the fuel nozzle, allowing jetting air supplied by the sir supply case from the air jet hole.
 3. A mixing device for a combustion burner comprising; a fuel supply pipe connected to a fuel supply passage in a combustion burner body at one end thereof; an elbow provided a water supply mouth connected to an water supply equipment connected to a rear end of the fuel supply pipe and a fuel supply mouth connected to a fuel supply equipment supplies one of light oil and heavy oil; and a mixing device body installed into the fuel supply pipe, fitting a plurality of bent guide boards at the shape of a spiral so as to connect to cross respectively. 